Thursday, 20 April 2017

Stealth house



Its beginning to look even more like the house Phil designed with the pitched roof going on and even the dormer over the stairwell.


And then just today its been cloaked in a black breathable membrane - a bit like a gore-tex anorak - that makes it look like a stealth fighter plane. 


The joiner has set up shop on our drive and the roof battens are going on top ready for the solar PV panels that will make up the whole of the rear south-facing roof and supply all our electricity needs. Due on site 3rd May.


In the meantime I get on with the landscaping. The pond is back in shape, albeit smaller, and full of frog spawn. The retaining wall is finished and I am now levelling what will be a lawn fit for Wimbledon, albeit smaller. The aim is to have the landscaping ready at the same time as the house so the house-warming party can spread out into the garden.



Tuesday, 11 April 2017

Oops

By Friday night the walls were up to the eaves and the floors up to the first floor. Back on Monday the timber frame sub-contractors were finishing the walls, the first floor ceiling and the internal partitions. They are fast workers and the street echoes all day long with the sound of the nail gun.

And then a moment 'Grand Designs' would have relished. As I made my end-of- day snoop round the site taking the progress photographs I notice something not quite right. From the street you can see widows into the two bathrooms - the ensuite and the 'family' bathroom. Beyond you can see through the doors into the master bedroom.l But hang on, the family bathroom doesn't open into the master bedroom. Who needs two en-suites? (First world problems!). And how do we get out or into the bedroom? Out via the balcony?

I checked the plans and this was definitely wrong so I emailed Steve (this would happen on the one day Jason was ill and the sub-contractors had been on their own) who came round next morning to see what was what.

I left Steve to sort it out and I am not yet sure how they are going to rectify this but my guess is that the panel was correct but they put it in back to front. Unfortunately it was then nailed and glued so getting it undone again will be fun.

At least its not a structural wall so while they worked out what to do the guys carried on and tonight we have the gable ends up and at last it looks like a proper house.




And tonight an email from the solar panel company saying they will start on the 3rd May.






Postscript. Wednesday Night

The sub-contractors have switched the wall around and everything is back on track. And today the roof is nearly on and ready for the solar panels - due first or second week of May.


It was quiet ... too quiet ...

As we had managed to start slightly before the scheduled start date we (well, the contractor) got everything ready for the timber frame but it wasn't quite ready. So it looked like we had a couple of weeks respite.

Then, last Wednesday we got a  call from Steve on a bad connection but sounded something like 'scaffolders coming tomorrow'. Deciding to call in the morning to clarify the message but awoke to a lorry load of scaffolding pulling up outside. It seemed the timber frame was ready after all and could start on Monday if we could get the scaffold up in time. Fortunately it was the start of a lovely sunny spell and by Friday night our house was overshadowed by three floors of scaffold.

The scaffold went round three sides as the front had to be left open for the teleporter to lift the panels into place. Fortunately our nice neighbours at no. 14  were happy for us to brace our scaffold against the side of their house. Fingers crossed this would not result in a domino effect toppling the entire street.

Monday the teleporter arrived,

Tuesday a 40-ton artic turned up loaded with our house like some giant IKEA flat-pack. With some shuffling of cars we managed to make space for it across the road (we always park over the road to stop anyone else doing it - with 4 sites active on the street at the moment it gets a bit chaotic at times.) The teleporter then had to unload it all on to what will eventually be the drive way. Every time the teleporter had to bring the traffic to a stop as it straddled the road and then do a 10-point turn to get it pointing the right way.








But it got done and before long the SIPs team were busy putting it all together. SIPs (Structural Insulated Panel) is a system where insulation is sandwiched between two panels of OSB blockboard with a groove all round into which is glued and nailed a length of timber to hold it all together. Each panel is made to the right shape and size, with or without window or door openings, in a factory



so it arrives like a gigantic jigsaw puzzle. As I write it is nearly finished and its beginning to look like a house.

Next week the roof goes on. Second week of May we should get the windows and doors and then it wind and weathertight,

Selections

We had given Phil a fairly detailed brief but told him if he felt he could do it better, not to be shy. We liked his suggestions and the only thing we changed was a bigger bike shed. We had also asked for first floor balconies to the rear but at the planners request we erected a scaffolding platform in the back garden at the same height and had to agree it would overlook the neighbours too much. They also asked for some changes to the front elevation to make it fit in more with the rest of the street and we went along with that. It is still an interesting if traditional front elevation but the rear will be much more Mediterranean.


Phil was also designing another Passivhaus in York and we went with his other client to look at a couple of works in progress, one in Middlesborough and one in Bradford each using different timber frame systems - SIPS and Buildakit. Both seemed OK so in the end it came down to price and we are using SIPS.

We also needed to choose the windows, the next most expensive element as they are triple glazed and made to Passivhaus standard. We were most impressed by Ecowin which was lucky as they were significantly cheaper (though that is a relative term!). Although they are Scottish they import the windows and doors from Austria - the main problem  being the brochure was in German. We ended choosing a rather expensive timber front door but managed to save a bit when  we realised the bike shed door didn't really need to be to Passivhaus standard.

The other major components are the solar panels and the heat recovery system but there wasn't much choice on these. The solar  panels will take up most of the south facing roof but they cover the entire roof so you don't need to have any tiles underneath. The solar panels have an option of battery storage for when  the sun isn't shining but it's very expensive so we have 'future proofed' it so we could add one when the technology improves and the cost goes down.

The Passivhauses we visited were generally rather larger and contained more luxury features than we intend to adopt. Its still an expensive option and does seem to often be part of a package designed to create a dream home. Ours is - apart from the Passivhaus bit - much more modest but perhaps more relevant. It is shameful that all houses are not being built to this standard as they will otherwise all be consuming fossil fuels for the  we were not next couple of generations.

Dream house or not, Phil was asked if we could be filmed for 'Building the Dream House' but we declined having seen a couple of such programmes which seem more interested in the scenes of marital strife when the project went over time or budget. We will nevertheless be recording the project for posterity - just retaining editorial control.

The big choice was the builder. We wanted to use someone with experience of building to Passivhaus standard and reasonably local. This really narrowed it down to two. Both seemed perfectly competent but Steve Kent of Kent Builders impressed the most so we selected them. The contract was 'open book' so built on the basis of actual cost plus a guaranteed percentage profit. Once the key elements were decided on we got a detailed cost breakdown which is revised regularly once design decisions are made and detailed quotes are received . So far, with the cooperation of the contractor, we have managed to make a few savings.

Our homework has been to do a draft electrical layout, get Howden's to work up our kitchen layout and go to Plumb Centre showrooms for the bathrooms. With our choices made Steve was able to take another look at the estimate but as our choices were pretty standard (no remote control blinds or swimming pools) we actually managed to keep it within budget


Foundations

We enjoyed our garden for 25 years but the time had come to start on our new home. We saved a couple of magnolia bushes but the rest became a free-fire zone


The digger and dumper arrive to make a start

Once the topsoil is gone the ballast is laid across the whole site

The whacker plate compacts the ballast and the harris fencing goes up
The formwork for the reinforced ground slab
Then the membrane - with ducting for the services

Steel reinforcement


The concrete arrives, temporarily blocking the road. With 3 major building sites on the road we are not the only culprits and it doesn't happen very often.



The concrete is pumped onto the steel

3 or 4 loads later the formwork is full and left to dry. It takes 28 days to reach full strength but after a couple of days it's strong enough to start the next stage

Bricks and blocks are delivered for the dwarf wall that will support the timber framed structure

The outer brick skin will be seen so luckily the brickwork is high quality

With the inner skin of blockwork in place, the wall is covered to protect it from frost. Jason starts on the inner wall for the cloakroom by the front door
That's the main building foundation done so we wait for the timber frame to be ready


We started on site earlier than planned and progress has been smooth but it hasn't given the timber frame time to be ready so there will be a short break. The frame is  now due to arrive the week commencing the 22nd April



While waiting they built the bikeshed which isn't to passivhaus standard so is in blockwork. With rain filling the foundations we now have a swimming pool and a bike shed. What more does a guy need? Maybe we should just leave it here.

Beginnings

When we bought our house at No 10 some 25 years ago there was a lawn at the side, beyond which lay No 14. There was an application in for planning permission for a new house which we did not pursue but we always intended to built a place for us to retire to when the house and garden became too big to manage.

About a year ago we came to the realization that that time had come. We had a pretty good idea of what we wanted and prepared a brief for the architect, a low energy home-for-life - smaller, with a more manageable garden, cheap to run, ecologically sound and designed to enable us to stay there as long as possible as we become older and frailer.

We appointed Phil Bixby of Constructive Individuals, a specialist in self-build and low-energy homes that Peter had worked within the past and probably the only local architect able to build us a 'Passivhaus'.

A Passivhaus is very highly insulated  with triple glazing but in particular is sealed tight with the fresh air brought in through a sophisticated heat exchange system. This means the house can be warmed simply by the heat generated from appliances and human activity - so if it get's chilly, throw a party. In addition we have solar panels to meet our hot water and electricity needs with enough left over to sell some to the National Grid. So this is what Phil came up with -















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